I think you simply have too much going on there. My guess on your soreness issue is that there is so much thick stuff on your handlebars that in trying to grasp it your hand will move around & get friction. The double-wrapping suggestions you encountered elsewhere would probably refer to the traditional, thinner handlebar tapes. I don't think anyone conceived of double-wrapping with 4.5 bar phat!
You're not going to like the easiest fix for your double metric -- re-wrap the tape to what first came on your lovely Ruby (probably the 2.5, which should be plenty cushy), & get a pair of well-padded gloves! I ride with the 2.5 bar phat, but can't imagine riding without gloves. My hands get too sweaty to safely grip, and I get callouses & areas that are rubbed raw. If the tan-lines make you crazy, you can address those later with better living through chemistry (ie, sunless tanning lotions).



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