Quote Originally Posted by Abarnes View Post
Trek makes tons of CF frames but only the 6 Series is made in USA (the Project One bikes are only 6 or Speed Concepts).

Your question about different CF though, is a 'big' one, in regards to 'how it's made'. The 6 Series are a smaller production run, according to orders received. Trek has a small core staff of cutters/layup and finishing staff, but will hire on extra hands as needed. The material cost of the frame isn't that much greater than the 600 or 700 OCLV, but of course, the cost for American workers is higher.

You should consider a Project One - they are offering a rebate! Plus you get to customise your bike.

ALso, be sure you understand which 'fit' you want: H1, H2 or H3.
I just spent some time at our local Trek store. Rode the 5.2 Madone WSD, no 6.2's in stock. Blown away with the handling & quickness. I guess they've changed a lot in 17 years & a steel bike. When I stood on it, it almost came out from underneath me.

I am seriously looking at a 6.2 Project One because I can get it with electronic shifting. I have arthritis in my hands & those little button shifters are VERY cool. I saw it in action and will start a new thread on that.