30 for a BF, yep...that's what I was seeing, but I'm with Deb in the 1-2 hours. However, I don't disassemble quite as much. I don't take off the crank or the front derrailleur, but I do take the fork out. We pack DH's teeny little bike the same way--not that he needs quite that much disassembly but just for consistency.
As for flying, you're not carrying a bike, but "sports equipement" or "mechanical parts" Some of the airlines will charge you even if you're within size and within weight if they know the box contains a bike (as apparently they did in Austin). My next flight is Southwest where they actually state that Bike Friday's and S&S bikes are standard luggage if less than 50 pounds. I've never flown them before but their bike policy (and pricing) had me switch this time.



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