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  1. #1
    Join Date
    Sep 2007
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    Uncanny Valley
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    14,498
    Quote Originally Posted by SadieKate View Post
    It's not a crush washer. It's just a wavy spring steel lock washer. It doesn't stay deformed once tightened and removed.

    You don't need to replace it unless you lose it.

    I swap cassettes frequently with not a problem. So do the pros race to race.
    There's a crush washer in my 105 cassette. Shimano's exploded parts fiche doesn't even show it, but it's there. As I said, it's extremely thin, maybe half again the weight of heavy-duty aluminum foil. It goes under the "wavy" lock ring. The old one was definitely permanently deformed. I guess if it's not in the parts fiche, maybe it isn't necessary??

    Don't know about any other brands or models, but I guess I'd be surprised if all Shimano cassettes didn't have them.


    ETA: off topic, but hmmmmmm - Shimano's site says not to use the Ultegra cassette with a triple crank. Didn't know that. If Ultegra had been available in 11-25 as I wanted, I would've gone that way. Lucky.
    Last edited by OakLeaf; 08-10-2009 at 08:46 AM.
    Speed comes from what you put behind you. - Judi Ketteler

  2. #2
    Join Date
    Aug 2003
    Location
    Bendemonium
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    9,673
    Quote Originally Posted by OakLeaf View Post
    There's a crush washer in my 105 cassette. As I said, it's extremely thin, maybe half again the weight of heavy-duty aluminum foil. It goes under the "wavy" lock ring.
    We're looking directly at an XT cassette. Between the lock ring and the 1st cog (both of which have serrated or knurled edges - what you call wavy?), is a washer. It is made of paper thin steel and is slotted into the threading of the lock ring and it is not meant to be removed.

    We don't think of it as a crush washer. It is not thick enough or designed to deform. If you try to pry one off, it will behave like spring steel and it looks like chrome-plated spring steel. It returns to shape when messed with.

    I think if it was meant to be replaced everytime you removed the cassette, Park Tool or Shimano would tell you to do it. And Shimano absolutely loves to sell you bits and pieces like chain pins. Not ones to shirk from making an extra penny.
    Last edited by SadieKate; 08-10-2009 at 10:13 AM.
    Frends know gud humors when dey is hear it. ~ Da Crockydiles of ZZE.

  3. #3
    Join Date
    Mar 2009
    Location
    Belgium
    Posts
    931
    I use this thing to clean the chain. Really handy. http://www.parktool.com/products/det...at=8&item=CM-5

  4. #4
    Join Date
    Jan 2008
    Location
    Huntington Beach, CA
    Posts
    31
    I wash my bikes often. It seems ALL bottles leak I get sticky sugary stuff all over the bike from my long training (8+ hours) rides. My bike also gets filthy from commuting. I use a hose and dish wash soap (whatever we happen to have). I then wipe it down with either Finish Line Teflon or Pedros Bike Lust.

  5. #5
    Join Date
    Sep 2007
    Location
    Uncanny Valley
    Posts
    14,498
    Revisiting this thread because I was swapping out cassettes and finally remembered to take a picture of the crush washer I was talking about...

    This is the one from the cassette that had been sitting in the toolbox for the last 3-1/2 months. As you can see, the deformations have not relaxed even though there's been no torque on it for that period of time.

    I re-installed it with that washer, but it still makes me nervous.



    Also - this can't possibly be related, because the cassette I took off had only been installed once, with the new crush washer - but it was loose when I went to remove it. Not loose enough to rattle, but loose enough that it took very little effort to remove. I'd used my good Snap-On torque wrench to install it, as always, so it wasn't undertorqued. Why would it be loose?
    Speed comes from what you put behind you. - Judi Ketteler

  6. #6
    Join Date
    Mar 2009
    Posts
    144
    Also - this can't possibly be related, because the cassette I took off had only been installed once, with the new crush washer - but it was loose when I went to remove it. Not loose enough to rattle, but loose enough that it took very little effort to remove. I'd used my good Snap-On torque wrench to install it, as always, so it wasn't undertorqued. Why would it be loose? [/QUOTE]

    is it the deformed one you're re-using? did you try hammering it flat? If it's loose then I'd be worried... sometimes people don't put things together properly the first time either, maybe the shop just grabbed the wrong washer in the first place when they built it? or maybe you put it on backwards? I always accidently put things on backwards, lol!

  7. #7
    Join Date
    Sep 2007
    Location
    Uncanny Valley
    Posts
    14,498
    The cassette I just took off was brand new when I put it on, and actually the crush washer was deformed in the package - not to the extent of the one in the picture, but it had some indentations on it. Again, brand new never been torqued. If someone at Shimano grabbed the wrong washer, they've done it three times now with the three new cassettes I've put on this bike.

    Re-using it is what this conversation is about... I really don't think it's a good idea, but I can't find anywhere to get new ones, and both PedalWench and SK think it's fine. I haven't looked, but probably I could mail order them from the UK, like the parts to rebuild the brifters.

    I didn't try hammering it flat, that's an idea for next time. It doesn't appear to have a front/back that I can tell, but I didn't remove it from the lockring when I installed the new cassette, so again, it went on in the orientation it was in the package. And I torqued it to spec with my good Snap-On torque wrench.
    Speed comes from what you put behind you. - Judi Ketteler

 

 

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