Hi Amy and welcome
Sorry to hear about all the problems you are having with those shoes and your feet - yikes!
I would imagine there is a combination out there that can work for you.
My feet differ by a 1/2 size as well - I always fit a shoe according to my bigger foot. So if the smaller foot feels loose I'll wear a thicker sock or maybe 2 socks to compensate. That usually does the trick. Worst case scenario you can always get 2 pairs of shoes, a 1/2 size apart which is usually easy to do with european sizes (ie....40, 41, etc).
The basic premise (one of them anyway) of a road shoe is for it to be stiff. That way you transfer more power from your body to the pedals vs. a softer tennis shoe that flexes.
Part of your pain could be the way you are pedalling, or it could be the shoe itself is not a good fit.
BTW - I also have flat feet and I definitely recommend you wear your orthotics with your biking shoes. Otherwise you'll be overpronating which can create a huge set of problems from your feet on up to your knees and hips.
I would try your existing shoes with the orthotics, I'd also have someone watch your pedalling technique, check your bike fit, and see what happens - if none of that works then you may need different shoes after all.
Good luck!




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