Thanks for all the advice. Yes, I will send it in to be looked at. I'm a teacher on a 2 week fall vacation and have plans to ride up in Tahoe area next week. Many in our club have had problems with carbon and had frames replaced(all makes), but they were usually crashes or big, strong guys. Some have gone to the Calfee factory, not too far away, for repairs too.
Thinking of a steel frame as a back up. My DH's idea as our LBS owner also builds bikes. Been admiring the Eclipse Margo. I'll keep you posted on the warranty/outcome.