Originally Posted by
lunacycles
Like everyone here has said, it's not a big deal once you get used to it. And, yes, too often big companies compromise frame geometry simply to avoid it...and that's not good. So if you are small and you can live with it, usually, I say "great!"
However, I go out of my way not to design it into a bike that I know will do loaded touring. Whereas on an unloaded bike, it is easy to correct/respond to, it can be dicier if, say, you are going 6 mph uphill with 40 lbs on your bike, rear loaded, or rear and front loaded. It just requires more muscle to respond to when the bike is loaded, and is hard to respond as quickly, especially at slow speeds which is when it tends to occur. Everyone will tell you it won't happen (crank forward with the wheel being turned in the opposite direction is not a natural position), but it just does happen now and then, regardless of your skill, and is more likely to happen at slower speeds, and often loaded touring speeds are slow speeds. Just something to be aware of. With 40 lbs on the bike, it would not be fun to go down.
It would be helpful to know how much toe overlap you have, as you may be able to something about it. For example, who set up your cleats, or are you using toe clips? The use of toe clips makes toe overlap much more likely. Cleats set far back on the shoe's sole make toe overlap likely. What length crank do you have, and is it appropriate for your inseam? If your bike has a longer crank than what is ideal for you, switching to a shorter one might help eliminate toe overlap (but not a good fix if you don't really need shorter cranks). Finally, and maybe most simply, going to a somewhat smaller profile tire may reduce or eliminate your toe overlap. If you can reduce it to a "brush" instead of a "bump" it won't affect you much when it does happen...even with 40 lbs of gear on your bike.