Thanks, Deb, for sharing your packing times.
For the Bike Friday, I remove the front wheel, stem, handlebars, seatpost, and pedals. I use foam pipe insulation to protect the frame and the skewer for the fork. There's usually a bit of struggle to figure out how to arrange everything in the travel case. It takes me about 20 minutes if I've done it recently, and 30 minutes if it has been awhile. Reassembling goes a faster but then there's a lot of fiddling and adjustments the first ride or two.
For the tandem, we have to separate cables (we use cable splitters) - including a drag brake cable, remove (and deflate) both wheels, two handlebars, two seatposts, four pedals, one derailleur, one crank, and misc. accessories. We use a lot of pipe insulation, too. We work together and it takes at least an hour. We allow two hours, minimum, because it is stressful if we are rushed.
I'm having Bilenky retrofit the S&S couplers to my Carl Strong ti bike. I guess I thought it would pack in only 30 minutes, but based on your experience it sounds like it will take much longer than the Bike Friday. That's good to know!
There's been a discussion about traveling with tandems over on the Hobbes list. In my experience, the airlines are increasingly weighing (50 lbs max) and measuring (62 inches width x height x depth max) luggage. At LiveStrong Austin last fall I was very disappointed to see my fellow fundraisers charged as much as $350 to travel with their bicycles. The large number of bikes that weekend (both Livestrong and a Triathlon in Austin) resulted in a huge amount of oversize luggage fees. Other people report that they don't get charged; I don't like to worry about not enjoying my bicycling vacation due to problems checking in my bike(s).

