Originally Posted by
OakLeaf
+1 on what laura* said. The cable doesn't go where it seems like it ought to on the 105 FD. There's a little protrusion on the washer (or on the pivot arm? I forget which even though I just replaced that cable four days ago) - anyway, there's a little protrusion that looks like it's supposed to hold the cable, but it's not. It's to keep the washer from turning when you tighten the bolt. On the opposite side there's a shallow channel that's very hard to see, especially if there's any grit or dirt in there - that's where the cable goes. When it's properly installed, the cable lives on the frameward side of the pivot arm, and the end of it is pointed out toward your leg, so that it could even catch your calf or heel if you don't bend it back.
PS - a barrel adjuster is really handy. Make sure you install one the next time you replace your cable housings...